Detailed PRPs for ISO 22000 and FSSC 22000
Prerequisites for ISO 22002-1 Food Manufacturing,” is meticulously designed to provide food industry professionals, quality assurance personnel, food safety managers, and anyone involved in food production with a deep understanding of the essential prerequisite programs (PRPs) outlined in ISO 22002-1. This standard forms the bedrock of robust food safety management systems, particularly for organizations seeking FSSC 22000 certification or simply aiming to elevate their food safety practices.
What you’ll learn
- Understand the structure and requirements of ISO 22002-1 and its role within food safety management systems.
- Identify and apply prerequisite programmes (PRPs) in the context of food manufacturing to prevent contamination risks.
- Implement effective documentation and monitoring practices to support PRP compliance and integration with ISO 22000 and FSSC 22000.
- Enhance GMP knowledge for audit and consultancy projects.
Course Content
- Introduction –> 15 lectures • 1hr 3min.
Requirements
Prerequisites for ISO 22002-1 Food Manufacturing,” is meticulously designed to provide food industry professionals, quality assurance personnel, food safety managers, and anyone involved in food production with a deep understanding of the essential prerequisite programs (PRPs) outlined in ISO 22002-1. This standard forms the bedrock of robust food safety management systems, particularly for organizations seeking FSSC 22000 certification or simply aiming to elevate their food safety practices.
The ISO 22002 standards series outlines prerequisite programme (PRP) requirements tailored to specific sectors within the food chain, supporting organizations implementing ISO 22000.
ISO 22002-1 specifies the fundamental requirements for food manufacturing. Other parts of the standard series include ISO 22002-2 for catering, 22002-3 for farming, 22002-4 for food packaging, 22002-5 for transport and storage, and 22002-6 for feed production.
This course is designed to help learners understand and apply the requirements of ISO 22002-1 effectively within food production environments.
Please note that ISO standards and technical documents are copyrighted by ISO. Original standard should be obtained from ISO website.
At FDERD, we ask: Can clean food truly be produced in a dirty kitchen?
Our answer is clear: if a food processing area lacks proper prerequisite conditions, we cannot speak of safety or hygiene with confidence. Prerequisite programmes are non-negotiable in ensuring food safety and, by extension, public health. These conditions should be well understood by everyone involved in food manufacturing—whether an individual operator or an entire organization. Legal regulations also require employers to provide this training to their staff.
It’s also important to understand that a facility cannot claim to fully implement ISO 22000/ FSSC 22000 if these prerequisite conditions are not first established. PRPs are not just written procedures—they are visible elements of the operation: infrastructure, equipment, personnel hygiene, and site cleanliness. These foundational elements, which align with international Codex guidelines, are legally mandatory and should be audited by professionals who understand the standards in depth.
Because food products directly affect consumer health, any presence of pathogenic bacteria in mass production or consumption areas poses a serious public risk. In visibly unclean areas, microbial testing becomes secondary. What matters first is restoring visible, verifiable hygiene through well-maintained PRPs.
And this brings us to a critical reality: building these conditions is one thing—maintaining them is another.
Even the most advanced facility, built with premium materials and outfitted with high-end equipment, can fail an audit if the initial infrastructure is neglected over time.
Two key reasons stand out:
- Sites are built without a full understanding of standard requirements.
- Systems that were initially sound deteriorate due to poor upkeep or incorrect implementation.
On top of that, confusing terminology, frequent updates, and requests made by unqualified individuals during audits further complicate day-to-day operations.
Even when management and staff are well-trained, keeping all PRPs intact as defined in the standards can seem like an uphill battle. Regular GMP audits, recurring nonconformities, and clauses deemed impractical by frontline staff only highlight how fragile compliance can become.
That’s why this training focuses on clear, standard-based explanations of PRP requirements—supporting the creation of reliable, compliant, and efficient food facilities.
Our goal is simple but crucial: to help food businesses start with the right foresight, and ensure that those managing the operations on the ground fully understand and confidently uphold the requirements.
Enjoy the journey.